Nelly 186 Posted August 16, 2020 Report Share Posted August 16, 2020 I have a small but annoying issue on one of the gearbox drain plugs. Recently drained and refilled the gearbox, with new copper washers from SJ. The plug nearest the front of the car has been fine but I have had a very small leak front he plug nearest the back of the car. Have tried on three occasions to sort, even purchasing a wider copper washer than the SJ version but still not resolved. Anyone had this or any tips on how to resolve? Not sure if I should use some kind of sealant, or two washers (although with the compression I am not sure this would work?). Quote Link to post Share on other sites
LOTUSMAN33 1,470 Posted August 16, 2020 Report Share Posted August 16, 2020 Neil Heat the copper washer on the gas hob holding with a scriber or similar until glowing cherry red then quench in water, this will anneal the washer, it will seal fine then. I do this with all copper washers and not had a leak since, if the surface of the plug or housing is very rough then a little loctite 574 or similar car help provided the area is clean first. Dave 2 Quote Do or do not, there is no try! Link to post Share on other sites
whiskybob 9 Posted August 17, 2020 Report Share Posted August 17, 2020 Interesting solution Dave. I have the same issue caused by a slight irregularity to the plug housing. Will certainly try it. Robert Quote Link to post Share on other sites
Nelly 186 Posted August 17, 2020 Author Report Share Posted August 17, 2020 Thanks Dave, will be giving that a try too. Quote Link to post Share on other sites
ekwan 70 Posted August 19, 2020 Report Share Posted August 19, 2020 At the worse case scenario, use an anaerobic thread sealant from Loctite. Quote Link to post Share on other sites
Andyww 1,289 Posted August 24, 2020 Report Share Posted August 24, 2020 Its possible the leak is appearing to come from the drain plug but actually isnt. It could be from speedo drive, or joint between rear cover and rear housing or rear housing and main body. 1 Quote Link to post Share on other sites
ekwan 70 Posted August 25, 2020 Report Share Posted August 25, 2020 20 hours ago, Andyww said: Its possible the leak is appearing to come from the drain plug but actually isnt. It could be from speedo drive, or joint between rear cover and rear housing or rear housing and main body. There should be oil traces above the drain plug. Clean up, start a career as Hercule Poirot. 1 Quote Link to post Share on other sites
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